wilson e3 ultra-low loss amorphous transformer at a polymer solutions manufacturer

Projects
Linecross Composites

Linecross Composites

Linecross Composites is a leading UK manufacturer of engineered polymer solutions, specialising in thermoformed and polyurethane components. Established in 1967, the company has expanded its expertise across various sectors, including automotive, off-highway, leisure, and specialty markets. Linecross offers a comprehensive range of manufacturing processes, including vacuum forming, injection molding, polyurethane systems, compression molding, assembly and sequenced supply, and waterjet and CNC trimming. These capabilities enable the company to deliver tailored solutions from initial design concepts through to full production.

The company operates two state-of-the-art manufacturing facilities located in Cannock, Staffordshire, and South Luffenham, Rutland. Over the past years, Linecross has invested significantly in advanced machinery, including vacuum forming machines with twin-sheet forming capabilities and high-tonnage injection molding machines, enhancing its ability to produce large automotive interior parts.

Linecross serves a diverse international clientele, including prestigious brands such as Bentley, Aston Martin, JCB, London Taxis, Swift Group, and Coachman. To maintain reliable operations and upgrade the network while ensuring significant carbon reduction, Linecross supplied a 1250kVA 11kV/415V Wilson e3 Ultra Low Loss Amorphous® Transformer, which was installed by ESM Power. The transformer was fitted with a CE2 circuit breaker to assist the increased capacity needs and offer protection. The new transformer offers efficiency levels that exceed Ecodesign Tier 2 regulation, allowing Linecross to reduce its energy waste and running costs.

Sector	Manufacturing & Industrial
Customer/Developer	ESM Power
End User	Linecross Composites
Location	Cannock, Staffordshire
Scope of Work	1250kVA Wilson e3 Ultra Low Loss Amorphous® Transformer

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Upgrading to Wilson e4 Ultimate Low Loss Amorphous® Transformer provides you with substantial carbon, energy and financial savings. Use our payback calculator to find our potential savings.

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